Thermal Packaging Design & Testing

GCCS have been developing Thermal Packaging for more than 14 years. Speak to our design team about custom designs and sizes for any temperature application.

Our team are experts in multiple temperatures in a single shipper and custom temperatures. We specialise in high ambient temperature applications and shipper which don’t require controlled temperature shipping conditions during transport.

Our unique constructed design allows for flat pack to reduce inbound freight and storage costs.

We stock a range of Insulation material including Polyurethane, Polystyrene and Vacuum Panels to customise any design.

Custom designs are qualified to any profile and are designed to minimise cubic and maximise payload to ensure lowest cost per delivered dose.

They are then GMP qualified for shipping in the cold chain and temperature controlled environments. Our team works with pharmaceutical, medical device, biotech and food companies to design, manufacture, test and qualify thermal packaging for products that are required to maintain specific temperature range throughout the supply chain. We specialise in unique temperature ranges


Thermal Package Performance Testing

GCCS Testing Centre’s thermal testing chambers are able to accommodate projects ranging from small parcels to multiple large pallets. In order to simulate real world shipping conditions, these chambers are programmed with multiple times and temperatures between -20°C to +65°C.

From the development phase to the execution of testing, through to the completion of final documentation, our staff engages with the client to ensure that the test results meet or exceed all goals.

Our engineers provide comprehensive, industry compliant test reports to GMP and PIC/S guidelines for any temperature and time profile.


We provide multiple design options tailored to customer derived specifications. A combination of thermal modelling software that utilises Finite Element Analysis (FEA) and real time thermal chamber testing, results in faster, more efficient evaluations and shorter project timelines, trimming project costs.